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Structure of a Wooden Barrel
- A wood barrel comprises staves, heads, and hoops.
- Staves form the body, heads seal the ends, and hoops hold everything together.
- Insides are charred to varying levels, caramelizing sugars and adding complexity based on customer requests.
Aging Process in Wooden Barrels
- Barrels interact with liquids, adding flavor and aroma as wood interacts with the liquid.
- Evaporation occurs through the porous oak, creating a vacuum that draws in oxygen for controlled oxidation.
- French oak provides subtle flavor, while American oak imparts aggressive flavor, utilized by winemakers for desired effects.
Barrel-Making Process
- Barrel-making involves selecting good oak wood, cutting it into staves and heads, and assembling and sealing them into shapes.
- Hoops hold the pieces together as the wood swells, followed by sanding, branding, and maintenance procedures like cleaning and re-charring.