What Is the Difference Between MIG Welding and Stick Welding? Key Differences Between MIG and Stick Welding

• MIG uses continuous wire electrode, while stick uses consumable rod electrode.
• MIG requires shielding gas, whereas stick uses a flux-coated electrode.
• MIG is less suitable for windy outdoor use and may not be ideal for very thick materials.
• MIG machines are less portable compared to stick welders.

Stick Welding

• Uses consumable "stick" coated with flux.
• Simple, versatile beginner method.
• Electrode creates weld.

MIG Welding

• Utilizes continuously fed wire electrode and shielding gas.
• Creates high-temp weld between wire and metal.
• Fast welding for large surfaces.
• Easy to learn torch operation compared to stick.

• MIG uses wire feed plus gas setup and has limited torch length.
• Stick welding is more portable.
• MIG machines are generally more expensive than stick welders.

• Stick welding is commonly used for a wider range of metals and surfaces, including rusty ones.
• MIG welding is better suited for thinner, clean metals.
• Stick welding typically results in a less visually appealing weld that requires more cleanup, whereas MIG welding provides a cleaner-looking weld with less post-welding work.