What Is the Difference Between Sublimation and Screen Print?

Sublimation vs. Screen Printing

Sublimation printing transfers dye onto fabrics using heat. The dye turns to gas, permeating the fabric fibers. A key difference is that sublimation works best on polymer-coated synthetics like polyester whereas screen printing works on natural fabrics like cotton.

Sublimation printing requires a specialized printer using sublimation ink and transfer paper. Screen printing uses plastisol ink, stencils, squeegees and other equipment. The stencil controls where ink gets applied.

Advantages of Sublimation and Screen Printing

A main advantage of sublimation over screen printing is the ability to print fine detail and gradients. Screen printing excels at bold, high-contrast graphics. Sublimation also allows for more customization in lower quantities. Screen printing remains better for mass production runs.

Comparison Summary

In summary, sublimation and screen printing differ significantly in their ink types, equipment needs, and ideal applications. Understanding these key distinctions helps determine which process fits specific printing needs. Sublimation works well for full-color graphics on polyester goods. Screen printing allows bold designs on high volume natural fabric items.

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